Measurement of edge roundness using two radius parameters. Now we’re capable of measuring even complex geometries at resolutions previously unknown to us, and the results are traceable as well,” Dennis Flolo says, contrasting the old profile projector with the EdgeMaster. “When trying to measure the many undercuts and chamfered edges on inserts, our old measurement system quickly reached its limits. This is in contrast to conventional methods that use only one radius parameter. The EdgeMaster has made it possible for Tool Flo to map edges using two radius parameters, including a so-called ellipse fit. It was only after switching to the EdgeMaster that we became capable of high-resolution measurement and precise mapping of edge shapes,” president Dennis Flolo explains. The system simply wasn’t precise enough to accurately identify edge radii in the micrometer range. “Before we became aware of Alicona’s products, we used a profile projector to measure edge preparation. At this level of manufacturing precision, a measurement system capable of highest resolutions is required to accurately inspect a tool’s edge. Using the latest in CNC grinding technology to ensure flawless edge preparation, the tool manufacturer produces inserts with edge radii of 2.5 µm–0.1 mm. Since its founding in 1978, Tool Flo has become a first-rate supplier of carbide tools for threading, grooving, turning, milling, and other special purposes. Measuring the micro-geometry of cutting edges This also makes them the perfect tools for verifying edge geometries. Alicona’s tool measurement systems are used in mold and tool making in particular due to their capability for repeatable and traceable high-resolution measurements of complex geometries, small radii, and steep flanks. Tool Flo uses the EdgeMaster, Alicona’s optical 3D cutting-edge measurement system, in the production-integrated quality assurance of inserts. As a result, tool life and process reliability of machining tools are enhanced, which in turn leads to better workpiece quality. ![]() ![]() This improves the edge strength of precision tools. “Alicona’s systems allow us to carry out high-resolution measurements of the geometry of cutting edges and the chipping and roughness of cutting surfaces in a fully automated process free of possible user errors,” president Dennis Flolo confirms.Įdge preparation reduces chipping and increases edge stability. The company uses Alicona’s optical 3D measurement systems in the quality assurance of inserts. Tool Flo, located in Houston, Texas, is a manufacturer of carbide cutting tools such as inserts for threading, turning, and milling. ![]() Tool life, geometry, and stability largely depend on proper edge preparation. With Alicona´s EdgeMaster, Tool Flo benefits from repeatable and traceable measurements, even when subjected to vibrations, extraneous light, and fluctuations in temperature.
0 Comments
Leave a Reply. |